UV printing has continued to receive a lot of attention in the last few years as business look for quicker, better, and more sustainable methods of printing. UV printers are effective printers that work on a distinct printing platform that has several advantages over other conventional printers. Let’s take a closer look at some of the primary factors why UV printing is the future of industrial printing.
Sharper, More Vibrant Images
Perhaps the greatest strength of UV printing is that the print made is very clear, with distinct edges, and the color truly stands out. Also unlike solvent or eco-solvent printers which requires heat to dry up inks, UV printers cause inks to dry up almost immediately using Ultra Violet rays. This instant curing avoids cases where the ink will spread or blend with some other ink on the edges of the images. Consequently, UV printing can provide a higher resolution and denser point, sharper texts, and much more accurate colors. Every aspect is saved with accuracy, both big and small.
UV printing is most suitable in fine art duplication, large format graphics including posters, POP signs and displays, packaging facsimiles, and other graphics where great emphasis is placed on color sharpness and high image density. The achieved very saturated and deep tones gives the graphic incredible high impact. The many applications of UV printing include; when businesses desire strong message graphics, signage or labeling, are some of the reasons why UV cannot be underestimated.
On the basis of present observation it can be recommended that there should be faster printing and production so that the company may be able to produce a large amount of goods within less time so that the maximum possible sale can be made.
Another of the major benefits which stem from the use of UV printing technology is speed. Another advantage of UV printing is that due to the fact that inks cure as soon as they are exposed to UV light the whole process of printing is a lot faster than waiting for inks to dry. This means that businesses can print and deal with output straight away without smudge or transmission of dry ink. There is no need to wait for the plates to dry as in the toxic chemical processing, and there is no outgassing, which eliminates a major production constraint.
These speed advantages are significant when generating large form jobs or when running high volumes of production. UV print systems can print up to 2.5 times faster than solvent systems and produce more printed hrs. The UV Printing is exceptionally efficient for companies that print hundreds or thousands of an item such as posters, labels or packaging. Documents are processed very quickly for further processing or dispatch. This technology is found to be 50-70% more efficient than solvent and substantially more efficient than screen printing. In organizations where stock production is crucial, there are few technologies that match the effectiveness of UV.
Eco-Friendly and Sustainable
The following is a main strategic initiative witnessed in many contemporary organizations worldwide regardless of industry. It’s actually one of the most important advantages of UV printing over more conventional solvent printing methods, that of being much less environmentally friendly. UV inks are radically depleted in volatile organic compounds (VOCs), thus eradicating problems with hazardous chemical leakage into working areas or ventilation systems. The use of water based products make the facilities have better air quality and massively bring down their effects on the environment because they do not emit VOCs.
UV printing in extension to the improvement of air quality in the following ways also ensures the attainment of sustainability goals. This means that with instant curing, there is little wasted ink or energy due to slow drying out techniques. Additional mass on paper; less mass evaporates or is absorbed into the paper. UV also uses lesser energy than other printing methods in the course of production from a historical perspective. Additionally, since printed materials can be produced on an instant-dry output, problems related to ink smudging during the post-press handling process disappear and the materials do not need to go through a drying equipment. This leaner process of preparation consumes appreciable amount of energy.
For firms that are determined to lower their impacts on the environment, UV printing turns out to be perfect in every way. It has provided environmentally friendly solutions from printing to finishing. Any organization that supports sustainability efforts should be able to unlock value adding collateral production, signage, labeling and many other areas and shift to UV technology.
Better Sturdiness and Resistant to wear and tear
Although the methods printed with UV are rather fast, the result itself provides the highest practical stability. UV inks have better adhesive properties with the media substrate since most of the fluids convert into solid forms as soon as they are exposed to the UV lamp. This means UV prints better stands rough handling, colour washouts, or breakdown due to moisture after years in harsh weather within or outside the building or house. If labels, decals, POS displays, vehicle graphics and signs printed with UV, they can last longer.
When placed beside after 24 months of exposure to the real world UV prints were nearly invisible with nude signs of fading while the usual prints faded obviously to the bare eye. The longevity that UV imparts is also a lot of value for companies requiring business cards, menus, promotional material, retail display, vehicle wraps or any signages which can remain fresh for as long time as would require the next change over. It also decreases the likelihood that customers receive materials that may seem to be worn or outdated than the estimated time. The longevity is also advantageous to companies in that they have to spend lesser on reprinting and get a much better return on the money they’ve spent on branding.
Superior Color Gamut and Consistency
All the above mentioned opportunities should be enough to make a distinction of UV technology, however, one more advantage is the large color range and prints reliability. UV inks have a broader range of color than any other printing technique since it gives deeper penetration on the items used for printing. This enables stylist, graphic designers to go out of their normalBox and come up with images that will draw attention and preach about branding. This is because the large color gamut also guarantees accurate color matching both between prints. Business promote higher levels of consistency printing materials in branded colours month in month out or year in year out. Whether there are producing ten accessories or ten thousand, UV printing nails colours always.
This colour accuracy is why UV has risen for printing company logo and brand identity elements, packaging sample and other graphics where the colour does not lie. Also, the iron-on curing process eliminates chances of color differences across a single print run. The impressions that come out of printers are the results of ideas as conceptualized in the design thinking processes. Consistent color makes the business assured that their colors will always make a good impression.
Lower Costs Over Time
So, given all the big benefits that can be derived from UV printing in terms of speed, quality, sustainability and so on one might naturally begin to wonder whether this is a costly process with which to invest. However, what businesses discover is that lower true operating cost levels are rather swift in negating higher initial costs associated with equipment. UV production is quicker than traditional production printing since the same printing quantity is accomplished in less time and at a lesser per print cost. Downs from higher costs glanced above include fewer wastes, make-ready time, energy consumption, and maintenance requirements, also reduce subsequent overhead. And multi-year savings stem from not having to reprint graphics as often due to improvements in durability. Each category demonstrates that UV technology as a means of reducing cost which increases with months and years of operation.
The technology is easiest to cost justify in high volume operations where the speed multiples dramatic saving. However, even if the production rates are moderate or low, businesses can obtain reasonable ROIs in UV-based implementations and enjoy the multiple-layered financial advantages that are inherent just to UV.
In Summary
UV printing provides a unique set of capabilities meeting the requirements of high quality, fast turn, environmental friendly and reasonable costs for today’s competitive business marketplace. On the broad front, the technology itself has evolved and strengthened sufficiently to overcome constraints, and the use extends to broad and diverse markets other than signs and labeling. Many business entities that manufacture branded graphs to be used for advertising, events, retailing, packaging, and many other uses can benefit from switching to UV printing systems. They allow businesses to produce high-quality, attractive, long-lasting graphic images and communication products at an unprecedented pace, and in a more environmentally sustainable fashion. So, with UV graphics production can be supercharged, and businesses don’t have to make sacrifices to get that critical competitive advantage.
